Kuyambira pakupanga mpaka kupanga "mwanzeru", ukadaulo wowotcherera wa ultrasonic wa Chengguan walowetsa mphamvu zatsopano mumakampani opanga zosefera za jakisoni
Njira zachikhalidwe nthawi zambiri zimakhala ndi mavuto monga kusakwanira kulumikiza bwino, kusagwira bwino ntchito komanso kutseka kosakhazikika. Kuwotcherera kwa Akupanga imagwiritsa ntchito kugwedezeka kwapamwamba kwambiri kuti isungunuke pang'ono ndikusakaniza zigawo za thermoplastic popanda kufunikira zomatira. Izi sizimangochepetsa chiopsezo cha kuipitsidwa, komanso zimapangitsa kuti zikhale bwino kwambiri, kuonetsetsa kuti fyulutayo imatsekedwa bwino komanso kupewa kutuluka kwa madzi ndi kulowa kwa zinthu zodetsa.
Ukadaulo uwu ukhoza kuphatikizidwa mosavuta mu mizere yopanga yanzeru kuti ukwaniritse ntchito zodziyimira zokha komanso kuwonjezera mphamvu zopangira. Nthawi yomweyo, kudzera mu kuwongolera magawo nthawi yeniyeni komanso kuwunika khalidwe, ukhoza kutsimikizira kusinthasintha kwa zinthu zamagulu, kulimbikitsa makampani opanga zosefera kuti adutse zopinga zachikhalidwe zopangira, ndikufulumizitsa kusintha kukhala kupanga "kwanzeru" kwapamwamba.
Ukadaulo wowotcherera wa ultrasonic umagwiritsidwa ntchito mumakampani opanga zosefera za jakisoni, ndipo mawonekedwe ake apadera a njira amabweretsa zabwino zambiri:
- Onetsetsani kuti kutseka kuli kolondola komanso kotetezeka.
Zosefera zobayira jakisoni zimakhala ndi zofunikira kwambiri pakutseka, ndipo kutayikira kapena kuipitsidwa kwakunja kuyenera kuchotsedwa. Kuwotcherera kwa ultrasonic kumagwiritsa ntchito kugwedezeka kwapamwamba kuti kusungunuke nthawi yomweyo zinthu zolumikizana pamwamba ndikupanga mgwirizano wa molekyulu. Kulondola kwa kuwotcherera kumatha kufika pamlingo wa micron, zomwe zingatsimikizire kuti nembanemba ya fyuluta ndi chipolopolo, malo olowera ndi otulukira ndi zigawo zina zofunika zatsekedwa kwathunthu kuti mankhwala amadzimadzi asatuluke kapena kulowa kwa zinyalala, kukwaniritsa zofunikira zachipatala. - Kupititsa patsogolo ntchito yokonza zinthu komanso kukhazikika.
Njira imodzi yowotcherera imatenga masekondi 0.5-3 okha, zomwe zimathamanga kwambiri kuposa nthawi yowuma ya njira zomatira zachikhalidwe. Itha kuphatikizidwanso ndi mizere yopangira yokha kuti ikwaniritse ntchito zopitilira, zomwe zimafupikitsa kwambiri nthawi yopangira. Nthawi yomweyo, powongolera molondola magawo monga kukula, kuthamanga, ndi nthawi, imatha kutsimikizira mtundu wowotcherera wokhazikika pa gulu lililonse la zinthu ndikuchepetsa kuchuluka kwa zolakwika zomwe zimachitika chifukwa cha kusiyana kwa magwiridwe antchito amanja. - Pewani kuipitsa chilengedwe ndi ubwino wogwirizana ndi zinthu.
Njira yowotcherera siifuna zinthu zothandizira monga zomatira ndi zosungunulira, kuchotsa chiopsezo cha zotsalira za mankhwala zomwe zingaipitse mankhwala amadzimadzi ochokera ku gwero, ndikukwaniritsa miyezo yaukhondo ya zinthu zachipatala. Kuphatikiza apo, imagwirizana ndi ma thermoplastics monga PP, PE, ndi PC omwe amagwiritsidwa ntchito kwambiri mu zosefera za jakisoni. Ngakhale nyumba zovuta (monga zigawo zambiri zokhala ndi nembanemba yolondola ya zosefera) zimatha kuwotcherera mokhazikika popanda kuwononga magwiridwe antchito osefera a nembanemba yolondola.
- Thandizani pa luntha ndi kukonza mtengo.
Ikhoza kulumikizidwa ndi masensa ndi makina a PLC kuti ikwaniritse kuyang'anira nthawi yeniyeni komanso kutsata deta ya njira yowotcherera, kukwaniritsa zofunikira zowongolera khalidwe la opanga zinthu mwanzeru. Nthawi yomweyo, imasunga ndalama zogulira ndi kusunga zinthu zogwiritsidwa ntchito, imachepetsa ndalama zoyendetsera zomwe zimachitika chifukwa cha kulowererapo pamanja, ndipo kugwiritsa ntchito kwa nthawi yayitali kumatha kusintha kwambiri phindu lonse la kupanga.
Ukadaulo wa ma ultrasonic wa Chengguan siwoyenera kokha pakupanga zinthu mwanzeru, zomwe zimangogwira ntchito yokha mosalekeza komanso zimathandizira kwambiri kupanga bwino, komanso zimatha kutsimikizira kusinthasintha kwa zinthu zamagulu kudzera mu kuwongolera magawo nthawi yeniyeni komanso kuwunika bwino. Akatswiri azachuma adati ukadaulo wa ma ultrasonic welding ukuyendetsa makampani opanga ma injection fyuluta kuti adutse zovuta zopanga ndikufulumizitsa gawo latsopano la kupanga "kwanzeru" kwapamwamba, kupereka yankho latsopano la chitukuko chokhazikika komanso chogwira mtima cha kupanga zinthu zamankhwala, ndipo akuyembekezeka kusintha mawonekedwe opanga amakampani.